As much as 90%-time financial savings in file processing and optimisation helps to fulfill the distinctive necessities of huge format digital printing functions at Showdown Shows Europe.
Showdown Shows Europe, main B2B provider for visible communication options of {hardware} and print, has began to automate its manufacturing processes with OneVision software program. Preliminary outcomes present – the software program pays off, with time financial savings of as much as 90% in processing and optimizing recordsdata.
Regensburg/P?estanov. With over 25 years of expertise, Showdown Shows Europe helps prospects in over 45 nations in Europe with merchandise corresponding to banners, flags, tents, signage, and so on. for level of sale, occasions and exhibitions, hospitality, workplace, and extra. To satisfy the distinctive necessities of huge format digital printing functions, Showdown Shows Europe provides dye sublimation, UV flatbed and latex printing with press and postpress options from HP Indigo and Zünd reducing machines, amongst others.
Till just lately, nevertheless, many components of the manufacturing workflow concerned guide work. So as to scale back the massive period of time spent on guide duties and to hyperlink the varied manufacturing steps, a significant automation challenge was launched on the Czech manufacturing and printing heart in P?estanov.
Seamless integration into current system panorama for automated processing of incoming orders
Whereas virtually 60% of the orders are coming in through the webshop, the total prepress course of after receiving the print knowledge was totally guide. It was subsequently important to start out at this level within the course of and guarantee a easy, automated and dependable switch of incoming print jobs. “?OneVision’s software program options are primarily based on xml knowledge alternate, which makes it doable to combine MIS, webshop (REST-based internet APIs), ERP to RIP/DFE and naturally ending machines,” explains Johann Stoeger, Senior Director of R&D at OneVision Software program AG.
Monumental time financial savings resulting from much less guide file processing and optimization
Massive format digital printing jobs are sometimes submitted with massive and complicated recordsdata, a problem that Showdown Shows Europe confronted each day. Bodily opening and enhancing these recordsdata in Adobe Illustrator might take as much as half-hour per job. With over 30 years of expertise and its personal PDF know-how, OneVision’s Automation Suite offered an answer. The recordsdata at the moment are mechanically transferred from the online store into the OneVision workflow and endure an preliminary automated preflight examine and standardization course of in prepress. This considerably reduces the variety of errors brought on by dangerous high quality recordsdata and likewise eliminates errors additional down the manufacturing line. Clients now mechanically obtain an e-mail together with the output of their uploaded paintings with suggestions in all eventualities, i.e. paintings good, dangerous, wants approval, which considerably improves buyer care and communication. As well as, as a result of fast file examine the approval course of is faster which leads to much less delays.“By implementing OneVision’s software program, we’ve achieved scalability in our print manufacturing and are nicely ready for the longer term,” says Jeroen Tubée, IT -partner at Showdown Shows Europe.
Automated nesting minimizes materials waste
One other requirement of the challenge was to hurry up nesting and guarantee better substrate effectivity. Automated nesting primarily based on precedence/supply date or different outlined standards now permits an automatic nesting of all incoming orders inside minutes as a substitute of hours. Fairly having print operators drag and dropping gadgets manually to create the nesting, that is now a completely automated course of. Contemplating the excessive throughput, we’re speaking a couple of saving of a number of hours per day.
Digital mapping, monitoring and automation of all the manufacturing course of
Two of the three challenge steps have been efficiently applied, and the primary outcomes are already exhibiting: sooner lead instances and higher service for purchasers. The workflow is automated, and direct connections to the HP presses and reducing machines from Zünd enable a easy operating of print and reduce recordsdata. Prepress bottlenecks are eradicated, and high-speed presses and ending machines are reliably and shortly provided with print-ready recordsdata, permitting them to achieve their full throughput potential.
And there’s extra to return when it comes to automation. The subsequent step is to combine utterly guide manufacturing steps, corresponding to stitching, into the workflow automation. This may enable all the manufacturing course of to be mapped, monitored and automatic.
